Keywords cloud
The hold-down bay is a cylindrical shell with the load-bearing elements as the standing supports.
]]>3. Analysis of the unsteady stress-strain behavior of the launch vehicle hold-down bay at liftoff
Organization:
Yangel Yuzhnoye State Design Office, Dnipro, Ukraine1; Pidgorny A. Intsitute of Mechanical Engineering Problems, Kharkiv, Ukraine2
Page: Kosm. teh. Raket. vooruž. 2020, (1); 26-33
DOI: https://doi.org/10.33136/stma2020.01.026
Language: Russian
Annotation: The study of thermal strength of the hold-down bay is considered. The hold-down bay is a cylindrical shell with the load-bearing elements as the standing supports. The case of the hold-down bay consists of the following structural elements: four standing supports and the compound cylindrical shell with two frames along the top and bottom joints. The purpose of this study was the development of a general approach for the thermal strength calculation of the hold-down bay. This approach includes two parts. Firstly, the unsteady heat fields on the hold-down bay surface are calculated by means of the semi-empirical method, which is based on the simulated results of the combustion product flow of the main propulsion system. The calculation is provided by using Solid Works software. Then the unsteady stress-strain behavior of the hold-down bay is calculated, taking into consideration the plastoelastic deformations. The material strain bilinear diagram is used. The finiteelement method is applied to the stress-strain behavior calculation by using NASTRAN software. The thermal field is assumed to be constant throughout the shell thickness. As a result of the numerical simulation the following conclusions are made. The entire part of the hold-down bay, which is blown by rocket exhaust jet, is under stress-strain behavior. The stresses of the top frame and the shell are overridden the breaking strength that caused structural failure. The structure of the hold-down bay, which is considered in the paper, is unappropriated to be reusable. The hold-down bay should be reconstructed by reinforcement in order to provide its reusability.
Key words: stress-strain behavior, finite-element method, plastoelastic deformations, breaking strength, reusability
Bibliography:
1. Elhefny A., Liang G. Stress and deformation of rocket gas turbine disc under different loads using finite element modeling. Propulsion and Power Research. 2013. № 2. P. 38–49. https://doi.org/10.1016/j.jppr.2013.01.002
2. Perakis N., Haidn O. J. Inverse heat transfer method applied to capacitively cooled rocket thrust chambers. International Journal of Heat and Mass Transfer. 2019. № 131. P. 150–166. https://doi.org/10.1016/j.ijheatmasstransfer.2018.11.048
3. Yilmaz N., Vigil F., Height J., et. al. Rocket motor exhaust thermal environment characterization. Measurement. 2018. № 122. P. 312–319. https://doi.org/10.1016/j.measurement.2018.03.039
4. Jafari M. Thermal stress analysis of orthotropic plate containing a rectangular hole using complex variable method. European Journal of Mechanics A /Solids. 2019. № 73. P. 212–223. https://doi.org/10.1016/j.euromechsol.2018.08.001
5. Song J., Sun B. Thermal-structural analysis of regeneratively cooled thrust chamber wall in reusable LOX / Methane rocket engines. Chinese Journal of Aeronautics. 2017. № 30. P. 1043–1053.
6. Ramanjaneyulu V., Murthy V. B., Mohan R. C., Raju Ch. N. Analysis of composite rocket motor case using finite element method. Materials Today: Proceedings. 2018. № 5. P. 4920–4929.
7. Xu F., Abdelmoula R., Potier-Ferry M. On the buckling and post-buckling of core-shell cylinders under thermal loading. International Journal of Solids and Structures. 2017. № 126–127. P. 17–36.
8. Wang Z., Han Q., Nash D. H., et. al. Thermal buckling of cylindrical shell with temperature-dependent material properties: Conventional theoretical solution and new numerical method. Mechanics Research Communications. 2018. № 92. P. 74–80.
9. Duc N. D. Nonlinear thermal dynamic analysis of eccentrically stiffened S-FGM circular cylindrical shells surrounded on elastic foundations using the Reddy’s third-order shear de-formation shell theory. European Journal of Mechanics A /Solids. 2016. № 58. P. 10–30.
10. Trabelsi S., Frikha A., Zghal S., Dammak F. A modified FSDT-based four nodes finite shell element for thermal buckling analysis of functionally graded plates and cylindrical shells. Engineering Structures. 2019. № 178. P. 444–459.
11. Trinh M. C., Kim S. E. Nonlinear stability of moderately thick functionally graded sandwich shells with double curvature in thermal environment. Aerospace Science and Technology. 2019. № 84. P. 672–685.
12. Лойцянский Л. Г. Механика жидкости и газа. М., 2003. 840 с.
13. Launder B. E., Sharma B. I. Application of the energy dissipation model of turbulence to the calculation of flow near a spinning disc. International Journal of Heat and Mass Transfer. 1974. № 1. P. 131–138.
14. Михеев М. А., Михеева И. М. Основы теплопередачи. М., 1977. 345 с.
15. Малинин Н. Н. Прикладная теория пластичности и ползучести. М., 1968. 400 с.
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Key words: numerical and analytical methods , stress-strain state , rocket structures , shell system , reinforcing load-bearing elements , local and general stability , machine learning technology Bibliography: 1. numerical and analytical methods , stress-strain state , rocket structures , shell system , reinforcing load-bearing elements , local and general stability , machine learning technology .
]]>11. Some results of strength calculations relying on analytical and FEM approaches. Trends of using contemporary machine learning strategies
Organization:
Zaporizhzhia National University, Zaporizhzhia, Ukraine
Page: Kosm. teh. Raket. vooruž. 2020, (1); 107-113
DOI: https://doi.org/10.33136/stma2020.01.107
Language: Russian
Annotation: This article analyzes the results of studies, which are based on numerical methods of analysis, of the stress-strain state of thin-walled shell structures. This article also discusses analytical solutions that apply asymptotic approaches and a method of initial parameters in a matrix form for solving a problem of equal stability of reinforced compartments of combined shell systems of the rocket and space technology within the scope of the research being carried out jointly by teams of Yuzhnoye State Design Office and Zaporizhzhya National University. The primary attention is paid to the use of FEM-based direct numerical methods and the research results for which analytical methods can be useful for making a preliminary assessment of the bearing capacity of load-bearing structures, and in some cases for their rational design. This article does not contrast numerical and analytical approaches but about the possibility of using them effectively. The article talks about possible ways of using the up-to-date technique of machine learning (Machine Learning Technology) in the calculation and experimental methods for determining the characteristics of the rocket and space technology.
Key words: numerical and analytical methods, stress-strain state, rocket structures, shell system, reinforcing load-bearing elements, local and general stability, machine learning technology
Bibliography:
1. Jean-Jacques Rousseau. URL: https://www.sdamesse.ru/2019/03/blog-post_14.html.
2. Akimov D. V., Gristchak V. Z., Gomenjuk S. I., Grebenyk S. N., Lisniak А. А., Choporov S. V., Larionov I. F., Klimenko D. V., Sirenko V. N. Matematicheskoe modelirovanie i issledovanie prochnosti silovykh elementov konstruktsij kosmicheskikh letatelnykh apparatov. Visn. Zaporiz’koho nats. un-tu. Fiz.-mat. nauky. 2015. № 3. S. 6–13.
3. Akimov D. V., Gristchak V. Z., Gomenjuk S. I., Larionov I. F., Klimenko D. V., Sirenko V. N. Finite-element analysis and experimental investigation on the strength of a three-layered honeycomb sandwich structure of spacecraft adapter module. Strength of Materials. 2016. № 3. P. 52–57. https://doi.org/10.1007/s11223-016-9775-y
4. Akimov D. V., Larionov I. F., Klimenko D. V., Gristchak V. Z., Gomenjuk S. I. Matematicheskoe modelirovanie i issledovanie napriazhenno-deformirovannogo sostoianiia otsekov raket kosmicheskogo naznacheniia. Kosmicheskaya tekhnika. Raketnoe vooruzhenie: sb. nauch.-tekhn. st. GP «KB «Yuzhnoye». Dnipro, 2019. Vyp. 1. S. 21–27. https://doi.org/10.33136/stma2019.01.021
5. Yarevskii Ye. А. Teoreticheskie osnovy metodov kompiuternogo modelirovaniia: ucheb.-metod. posobie. Sankt-Peterburg, 2010. 83 S.
6. Klovanich S. F. Metod konechnykh elementov v nelineinykh zadachakh inzhenernoi mekhaniki. Zaporozhie, 2009. 394 S.
7. Akimov D. V., Gristchak V. Z., Larionov I. F., Gomenjuk S. I., Klimenko D. V., Choporov S. V., Grebenyk S. N. Matematicheskoe obespechenie analiza prochnosti silovykh elementov raketno-kosmicheskoi techniki. Problemy obchysliuvalnoi mekhaniky i mitsnosti konstruktsii: zb. nayk. prats. 2017. Vyp. 26. S. 5–21.
8. Akimov D. V., Gristchak V. Z., Gomenjuk S. I., Larionov I. F., Klimenko D. V., Sirenko V. N. Eksperimentalnoe issledovanie deformirovannogo sostoianiia i prochnosti mezhstupenchatogo otseka raketonositelia pri staticheskom vneshnem nagruzhenii. Novi materialy i technolohii v metalurhii ta mashynobuduvanni. 2016. №1. S. 82–89.
9. Akimov D. V., Gristchak V. Z., Grebenyk S. N., Gomenjuk S. I. Sravnitelnyi analiz metodik rascheta napriazhenno-deformirovannogo sostoianiia elementov konstruktsii raketonositelia. Novi materialy i technolohii v metalurhii ta mashynobuduvanni. 2016. № 2. S. 116–120.
10. Gristchak V. Z., Gomeniuk S. I., Grebeniuk S. N., Larionov I. F., Degtiarenko P. G., Akimov D. V. An Investigation of a Spacecraft’s Propellant Tanks Shells Bearing Strength. Aviation in XXI-st Century. Safety in Aviation and Space Technologies: Proccedings the Sixth world congress. Kiev, 2014. Vol. 1. Р. 1.14.49–1.14.51.
11. Gristchak V. Z., Manievich А. I. Vliianiie zhestkosti shpangoutov na izgib iz ploskosti na ustoichivost podkreplennoi tsilindricheskoi obolochki. Gidroaeromechanika i teoriia uprugosti. 1972. Vyp. 14. S. 121–130.
12. Gristchak V. Z., Diachenko N. M. Opredelenie oblastei ustoichivosti konicheskoi obolochki pri kombinirovanom nagruzhenii na baze gibridnogo asimptoticheskogo podkhoda. Visn. Zaporiz’koho nats. un-tu. Fiz.-mat. nauky. 2017. №2. S. 32–46. URL: http:// nbuv.gov.ua/UJRN/Vznu_mat_2017_2_6.
13. Dehtiarenko P. H., Gristchak V. Z., Gristchak D. D., Diachenko N. M. K probleme ravnoustojchivosti podkreplenoi obolochechnoi konstruktsii pri kombinirovannom nagruzhenii. Kosmicheskaia nauka I technologiia. 2019. Т. 25, № 6(121). S. 3–14.
14. Kononiuk А. Е. Fundamentalnaia teoriia oblachnykh technologij: v 18 kn. Kyiv, 2018. Kn. 1. 620 s.
15. URL: http://datareview.info/article/vse-modeli-mashinnogo-obucheniya-imeyut-svoi-nedostatki
16. Choporova О. V., Choporov S. V., Lysniak А. О. Vykorystannia mashynnoho navchannia dlia prohnozuvannia napruzheno-deformovannoho stanu kvadratnoi plastyny. Matematychne modeliuvannia fizychnykh I tekhnolohichnykh system. Visnyk KhNTU. 2019. № 2(69). S. 192–201.
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Keywords cloud
The world experience of creating similar designs was analyzed and the requirements were defined imposed on configuration of propellant tank load-bearing shells. Using the parameters measurement results from the tests on liquid nitrogen, the empirical formulas were obtained to calculate linear thermal expansion coefficient of the package of materials of load -bearing shell. The empirical dependences were constructed of relative ring deformations at load-bearing shell middle section on pressure and temperature. The materials used and propellant tank manufacturing technologies ensure leak-tightness of load-bearing shell at liquid nitrogen operating pressure of 7.5 kgf/cm2 and strength at excess pressure of 15 kgf/cm2 and allow conducting approbation of prospective stage of the integrated launch vehicle. Key words: load-bearing shell , permeability , cryogenic propellant , relative deformations , linear thermal expansion coefficient Bibliography: 1. load-bearing shell , permeability , cryogenic propellant , relative deformations , linear thermal expansion coefficient .
]]>9. Experimental investigation of a liner-free propellant tank made from polymer composite materials
Organization:
Yangel Yuzhnoye State Design Office, Dnipro, Ukraine
Page: Kosm. teh. Raket. vooruž. 2020, (1); 90-98
DOI: https://doi.org/10.33136/stma2020.01.090
Language: Russian
Annotation: The exploratory and experimental investigations were conducted into design of propellant tank made of composite polymer materials for work in cryogenic environment at operating pressure of 7.5 kgf/cm2 . When determining the configuration of a liner-free composite propellant tank, the main requirement was ensuring its leak-tightness at internal excess pressure and cryogenic temperature effect. The world experience of creating similar designs was analyzed and the requirements were defined imposed on configuration of propellant tank load-bearing shells. Before defining the final configuration, the types of materials, reinforcing patterns, and possible ways to ensure leak-tightness were analyzed, and preliminary tests were conducted of physical and mechanical characteristics of thin-wall samples of composite materials and tubular structures with different reinforcing patterns. The tests of carbon plastic samples were conducted at different curing modes to determine the most effective one from the viewpoint of strength characteristics and the tests for permeability by method of mouthpiece were conducted. The tests of pilot propellant tank showed that the calculated values of deformations and displacements differ from the experimental values by no more than 10 %. Using the parameters measurement results from the tests on liquid nitrogen, the empirical formulas were obtained to calculate linear thermal expansion coefficient of the package of materials of load -bearing shell. The empirical dependences were constructed of relative ring deformations at load-bearing shell middle section on pressure and temperature. The tests confirmed correctness of adopted solutions to ensure strength and leak-tightness of propellant tank load-bearing shell at combined effect on internal excess pressure and cryogenic temperature, particularly at cyclic loading. The materials used and propellant tank manufacturing technologies ensure leak-tightness of load-bearing shell at liquid nitrogen operating pressure of 7.5 kgf/cm2 and strength at excess pressure of 15 kgf/cm2 and allow conducting approbation of prospective stage of the integrated launch vehicle.
Key words: load-bearing shell, permeability, cryogenic propellant, relative deformations, linear thermal expansion coefficient
Bibliography:
1. Frantsevich I. М., Karpinos D. М. Kompozitsionnye materialy voloknistogo stroeniia. K., 1970.
2. TSM YZH ANL 009 00. Composite fuel tank for ILV, Dnipro, Yuzhnoye SDO, 2019.
3. Zheng H., Zeng X., Zhang J., Sun H. The application of carbon fiber composites in cryotank. Solidification. 2018. https://doi.org/10.5772/intechopen.73127
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Keywords cloud
Research Support for Development of Launch Vehicle Payload Unit Composite Load-Bearing Compartments Authors: Potapov O. 2017 (2); 112-120 Language: Russian Annotation: Some main results of scientific support of development of launch vehicle head module composite loadbearing bays are presented. Patent 81537 UA, MPK (2013.01) F42B 15/36 (2006.01) B64D 1/00 Fitting of Rocket’s Three-Layer Shell / О. (2017) "Research Support for Development of Launch Vehicle Payload Unit Composite Load-Bearing Compartments" Космическая техника. "Research Support for Development of Launch Vehicle Payload Unit Composite Load-Bearing Compartments" Космическая техника. quot;Research Support for Development of Launch Vehicle Payload Unit Composite Load-Bearing Compartments", Космическая техника.
]]>20. Research Support for Development of Launch Vehicle Payload Unit Composite Load-Bearing Compartments
Organization:
Yangel Yuzhnoye State Design Office, Dnipro, Ukraine1; Kharkiv Aviation Institute, Kharkiv, Ukraine2
Page: Kosm. teh. Raket. vooruž. 2017 (2); 112-120
Language: Russian
Annotation: Some main results of scientific support of development of launch vehicle head module composite loadbearing bays are presented. The methodology is proposed for developing these units. By the example of payload fairing and interstage bay of Cyclone-4 launch vehicle, high efficiency is shown of proposed methodology implementation when selecting their rational design and technological parameters.
Key words:
Bibliography:
1. Degtyarev A. V. Rocket Technology. Problems and Prospects. Selected scientific-technical publications. Dnepropetrovsk, 2014. 420 p.
2. Kovalenko V. A., Kondrat’yev A. V. Use of Polymer Composite Materials in Space Rockets as Reserve of Increasing their Mass and Functional Effectiveness. Aerospace Engineering and Technology. 2011. No. 5 (82). P. 14-20.
3. Kondrat’yev A. V. et al. Analysis of Nomenclature of Type Composite Units of Space Rockets and Structural Schemes Applied for them / A. V. Kondrat’yev, A. G. Dmitrenko, K. D. Stenile, А. А. Tsaritsynsky. Problems of Designing and Manufacturing Flying Vehicle Structures: Collection of scientific works of N. E. Zhukovsky Aerospace University “KhAI”. Issue 3 (79). Kharkiv, 2014. P. 19 – 30.
4. Potapov A. M. et al. Comparison of Payload Fairings of Existing and Prospective Domestic Launch Vehicles and their Foreign Analogs / А. М. Potapov, V. A. Kovalenko, A. V. Kondrat’yev. Aerospace Engineering and Technology. 2015. No. 1(118). P. 35 – 43.
5. Gaidachuk A. V. et al. Methodology of Developing Effective Design and Technological Solutions of Space Rocketry Composite Units: Monography in 2 volumes. Vol. 2. Synthesis of Space Rocketry Composite Units Parameters at Heterogeneous Loading / A. V. Gaidachuk, V. E. Gaidachuk, A. V. Kondrat’yev, V. A. Kovalenko, V. V. Kirichenko, А. M. Potapov / Under the editorship of A. V. Gaidachuk. Kharkiv, 2016. 250 p.
6. Gaidachuk A. V. et al. Methodology of Developing Effective Design and Technological Solutions of Space Rocketry Composite Units: Monography in 2 volumes. Vol. 1. Creation of Space Rocketry Units with Specified Quality of Polymer Composite Materials / A. V. Gaidachuk, V. E. Gaidachuk, A. V. Kondrat’yev, V. A. Kovalenko, V. V. Kirichenko, А. M. Potapov / Under the editorship of A. V. Gaidachuk. Kharkiv, 2016. 263 p.
7. Smerdov A. A. Development of Methods to Design Space Rocketry Composite Materials and Structures: Dissertation of Doctor of Engineering Science: 05.07.02, 05.02.01. М., 2007. 410 p.
8. Slyvyns’kyy V. et al. Basic parameters’ optimization concept for composite nose fairings of launchers / V. Slyvyns’kyy, V. Gajdachuk, V. Kirichenko, A. Kondratiev. 62nd International Astronautical Congress, IAC 2011 (Cape Town, 3-7 October 2011). Red Hook, NY: Curran, 2012. Vol. 9. P. 5701-5710.
9. Gaidachuk V. E. et al. Optimization of Cyclone-4 Launch Vehicle Payload Fairing Design Parameters / V. E. Gaidachuk, V. I. Slivinsky, A. V. Kondrat’yev, A. P. Kushnar’ov, Effectiveness of Honeycomb Structures in Aerospace Products: Proceedings of III International Scientific-Practical Conference (Dnepropetrovsk, 27-29 May 2009). Dnepropetrovsk, 2009. P. 88 – 95.
10. Zinov’yev A. M. et al. Design and Technological Solution and Carrying Capacity of Cyclone-4 Launch Vehicle Interstage Bay Made of Polymer Composite Materials / А. М. Zinov’yev, А. P. Kushnar’ov, A. V. Kondrat’yev, А. М. Potapov, А. P. Kuznetsov, V. A. Kovalenko. Aerospace Engineering and Technology. 2013. No. 3 (100). P. 46-53.
11. Karpov Y. S. Connection of Parts and Units Made of Composite Materials: Monography. Kharkiv, 2006. 359 p.
12. Kondrat’yev A. V. Mass Optimization of Launch Vehicle Payload Fairing Irregular Zones. Problems of Designing and Manufacturing Flying Vehicle Structures: Collection of scientific works of N. E. Zhukovsky Aerospace University “KhAI”. Issue 47 (4). Kharkiv, 2006. P. 126 – 133.
13. Degtyarev A. V. et al. Evaluation of Carrying Capacity of Launch Vehicle Bays Separation System Composite Fitting / A. V. Degtyarev, A. P. Kushnar’ov, V. V. Gavrilko, V. A. Kovalenko, А. V. Kondrat’yev, А. М. Potapov. Space Technology. Missile Armaments: Collection of scientific-technical articles. 2013. Issue 1. P. 18-21.
14. Patent 81537 UA, MPK (2013.01) F42B 15/36 (2006.01) B64D 1/00 Fitting of Rocket’s Three-Layer Shell / О. М. Zinov’yev, О. P. Kuznetsov, V. V. Gavrilko, О. М. Potapov, V. O. Kovalenko et al.; Applicant and patent holder NVF Dniprotechservice, Yuzhnoye SDO. No. u 2012 11210; Claimed 27.09.2012; Published 10.07.13, Bulletin 13. 4 p.
15. Zinov’yev A. M. et al. Manufacturing Technology of Cyclone-4 Launch Vehicle Experimental Large-Sized Interstage Bay Made of Carbon Plastics / А. M. Zinov’yev, А. P. Kushnar’ov, А. V. Kondrat’yev, А. М. Potapov, А. P. Kuznetsov, V. A. Kovalenko. Problems of Designing and Manufacturing Flying Vehicle Structures: Collection of scientific works of N. E. Zhukovsky Aerospace University “KhAI”. Issue 2 (74). Kharkiv, 2013. P. 7 – 17.
16. Zinov’yev A. M. et al. Static Tests of Cyclone-4 Launch Vehicle Experimental Interstage Bay Made of Carbon Plastic / А. М. Zinov’yev, А. P. Kushnar’ov, А. V. Kondrat’yev, А. М. Potapov, А. P. Kuznetsov, V. A. Kovalenko. Aerospace Engineering and Technology. 2013. No. 4(101). P. 28-35.
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As a result of analysis of the current situation with the stress-strain state studies of the complex configuration shell structures and mathematical support of the load-bearing capacity calculation of the aerospace structures, the following actual research trends can be singled out: 1) improvement of the methods of analytical estimation of the thin-walled structures’ strength and resistance; 2) improvement of the numerical methods of composite materials mechanical properties analysis; 3) development or application of the existing software packages and ADE-systems, automatizing stress-strain state analysis with visualization of the processes under study.
]]>4. Mathematic Modeling and Investigation into Stress-Strain State of Space Rocket Bays
Organization:
Yangel Yuzhnoye State Design Office, Dnipro, Ukraine1; Zaporizhzhia National University, Zaporizhzhia, Ukraine2
Page: Kosm. teh. Raket. vooruž. 2019, (1); 21-27
DOI: https://doi.org/10.33136/stma2019.01.021
Language: Russian
Annotation: This paper presents the overview and features of the stress-strain state analysis of the multilayer shell structures widely used in the design of the missile compartments. As a result of analysis of the current situation with the stress-strain state studies of the complex configuration shell structures and mathematical support of the load-bearing capacity calculation of the aerospace structures, the following actual research trends can be singled out: 1) improvement of the methods of analytical estimation of the thin-walled structures’ strength and resistance; 2) improvement of the numerical methods of composite materials mechanical properties analysis; 3) development or application of the existing software packages and ADE-systems, automatizing stress-strain state analysis with visualization of the processes under study. One of the most important steps of the third research trend is development of the initial data input media (setting the model parameters) and presentation of analysis results with account of the user interface visualization. The description of the mathematical simulation and experimental studies of the stress-strain state of the interstage bay made of carbon fiber sandwich structure is presented and short description of the structure condition after the tests is provided. Based on the analysis it can be concluded that development of the geometric simulation methods, taking into account the manufacturing deviations, is an independent problem from the point of view of practical applications in the aerospace technology.
Key words: sandwich structure, interstage bay, finite-element model, manufacturing deviations, test loads
Bibliography:
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